Back around 2007, I had already completed the goal of evolving from a traditional bench jeweler to digital jewelry designer working through CAD.
The only problem back then was the leap from the digital back to physical world was the $250,000 hurdle cost of 3D machines of that era. (SLA patents kept entry costs incredibly high) Yes, there were CNC service bureaus, but there are certain regions a CNC cutting bit can never reach and that felt like a deal-breaker for me. Entry-level CNC machines of the time started around $20k, but the amount of setup, babysitting and mess involved was another nail in the coffin.
It may have been a classified ad in a trade publication that pointed me to a 3D printing service bureau. There were a LOT of things about this operation that felt truly magical:
- They were deploying a top-tier (for the era) 3D Systems Viper machine that drew each layer from an overhead laser
- STL file was sent to them through their custom PC app for verification that the model was OK (watertight, non-manifold, etc)
- Their online system would provide a real-time cost estimate
- Upon my approval, the model would be immediately scheduled for production.
- Their Windows app would show me the progress in real-time.
- The completed print would be FedExed to me within a day or two.
- At no time did I worry about my STL mesh wandering around, A company that would want to stay in the good graces of it’s client base would not be dumb enough to be careless about intellectual property.
As good as any Service Bureau can be, design mistakes are on YOUR dime. This is true as far back as an earlier era when LASER PRINTER Service Bureaus were a thing for 2D graphic designers. In this vein, having a machine of your own means freedom to iterate and experiment.
In light of this, when 3D SLA (resin) printers began dropping to $100,000 then $50,000 then $20,000 and finally busted the $15,000 plateau, it made business sense to acquire one.
In today’s age of outrageously cheap $300 high-def resin printers, there’s less reason for Service Bureaus to exist, but I’m sure they still do for clients who have special needs or high-capacity requirements. My service bureau described above was no longer around by 2015ish. If you’re seeking an establishment to make your prototypes, I’m certain there are plenty others still out there. The question of intellectual property (IP) would hopefully be clearly answered on their website. I’d also try to locate any Yelp/BBB style reviews to see if there are any IP complaints about a candidate service bureau… but keep in mind some nasty fake entries might’ve been posted by their competition. For the really big service bureaus, I’d imagine they have the kind of clients with deep lawyer pockets to ensure IP theft is NOT a thing. It’s probably the smaller opportunistic guy-in-the-basement types that would raise red flags for me.
Here’s a peek at what goes on at one of the Printing Services:
You’ll note that the big boys are not wasting their time with the $300 printers. When they’re making important prototype parts for the likes of a Sony, Nike, Disney or Ford, The point of selecting the right machine for the job comes down to MATERIALS that machine can work with. This is the reason why Formlabs makes no excuses for their pricier machines. Their materials selection is unmatched. Fairly serious machines for serious engineering needs. When you’re making a $50,000 engineering test sample prototype for a major client, a $2500 printer and $300-$500 consumable cost for specialty resin is just an accounting rounding error!
In the $300 hobbyist field, can you cobble together a custom resin formulation to give you a materials range from hard plastic prints to soft, flexible parts? Only to a VERY VERY limited part of that spectrum. It’s not even a contest when stacking up against the Formlabs library. The basic $30 cheap resin (Anycubic, Elegoo, etc) will give a hard plastic print that tends to be brittle (not surviving a drop to the ground). Their clear resin more often than not has a yellow haze finished result. Desiring a flexible material means buying some SiryaTech resin at $65, and custom mixing with the normal stuff to hopefully come across a flex-vs-durability characteristic you’re happy with. Varying levels of the cheap resins have their own range of stinkiness. ALL of this also means it’s up to you to figure out all the proper exposure settings. The exact dialed-in number for someone might be way different for you. All the cheap upfront cost tends to go hand-in-hand with a tremendous amount of trial-and-error exploration. Just make sure you’re ready for it.
Yeah, it’s relatively easy to unbox a $300 printer and print the Rook or Benchy model included in the thumb drive, but be prepared for all the sleuthing that’ll entail if your own initial models don’t stick to the build plate, or cylinder walls exhibit tears, or fully supported undersurfaces look like a pincushion. All the value brands will have Reddit Forums with the same repeated noob problems. This is a testament to how these brands aren’t doing enough to elevate the greenest of noobs into the intermediate troubleshooters they need to be to succeed in this craft.
If material variation or specificity isn’t required (ie, pliable Barbie type dollhead) then by all means, a $300 printer would be too tempting not to play with if at the very least to gain that hands-on experience. You’ll likely stumble across a resin brand that stinks the least to you or come across an enclosure/filtration setup to mitigate those concerns.
Cleanup process? I’m from the era when kids assembled plastic models and worked with paint thinners, lacquer & enamel spray cans, Never mind what gets stored around a jeweler’s workbench. I find it amusing to hear from the current nanny state whining about isopropyl washers after a 3D print…
Here’s a trophy for getting this far
Hope this shines a clearer light on your decision @Bossa .
Executive Curator of the printing armada:
envisionTEC micro (retired)
B9 Creator v1 (retired)
B9 Creator v1.2 (shelved)
Elegoo Mars
Elegoo Mars Pro
Formlabs Form 3
Elegoo Jupiter
Elegoo Saturn 2